JW series planetary vertical mixer
The JW planetary vertical shaft mixer is a new generation of forced concrete mixing equipment. It adopts planetary mixing technology (self-rotation + revolution compound motion) to achieve three-dimensional mixing of materials through the multi-dimensional trajectory of the mixing arm.
Product Classification:
Compulsory concrete mixer
Keywords:
Construction equipment
JW series planetary vertical mixer Details
The JW planetary vertical shaft mixer is a new generation of forced concrete mixing equipment. It adopts planetary mixing technology (self-rotation + revolution compound motion) to achieve three-dimensional mixing of materials through the multi-dimensional trajectory of the mixing arm. Its core breakthrough lies in:
1. Planetary mixing mode:
While the mixing arm revolves around the main shaft, it also rotates at high speed, forming a complex "8"-shaped trajectory. The material is fully sheared and rolled in three-dimensional space, with homogeneity reaching more than 98%, a 15% improvement over traditional forced mixers.
2. Low wear design:
- Upper transmission mechanism: The gearbox is completely isolated from the mixing area, avoiding bearing wear caused by slurry penetration, and extending the maintenance cycle by 3 times.
- Wear-resistant alloy lining plate: The high-manganese steel lining plate has a thickness of 20mm, with a service life of over 80,000 mixing cycles, a 50% improvement over ordinary steel.
Core advantages and product characteristics
1. Efficient mixing, suitable for all types of concrete
- Dry hard concrete (slump ≤30mm): such as UHPC ultra-high performance concrete, RPC reactive powder concrete, mixing time ≤60 seconds, strength standard deviation ≤1.5MPa.
- Lightweight aggregate concrete: such as foam concrete, ceramsite concrete, uniform distribution of bubbles, bulk density deviation ≤3%.
- Special materials: Refractory materials, environmentally friendly solid waste mixtures (such as sludge, manganese slag), achieving precise control of particle gradation.
2. Intelligent control, convenient operation
- PLC+touch screen: Supports one-button start/stop, parameter preset (such as mixing time, speed), can store 10 sets of formulas, adapting to different engineering needs.
- Fault diagnosis system: Real-time monitoring of motor current, bearing temperature, automatic shutdown and fault code prompt in case of abnormality, improving maintenance efficiency by 50%.
3. Modular design, flexible expansion
- Multiple model options: Discharge capacity covers 350L-3000L (corresponding to JW350/JW500/JW1000/JW3000), suitable for small prefabricated component factories to large commercial concrete plants.
- Mobile/fixed dual-use: JW350/JW500 can be optionally equipped with a tire chassis, supporting rapid transfer between construction sites; JW1000/JW3000 adopts a fixed structure to meet continuous production.
4. Environmentally friendly and energy-saving, low-noise operation
- Sealing design: Fully enclosed mixing drum + dust cover, dust emission ≤10mg/m³, meeting EU CE standards.
- Energy-saving motor: Using IE3 high-efficiency motor, unit concrete power consumption ≤0.4kWh/m³, saving 25% compared to traditional equipment.
Core components and technical parameters
Model Type | JW350 | JW500 | JW1000 | JW2000 |
Discharge Capacity | 350L | 500L | 1000L | 2000L |
Drum Speed Drum Motor | 40r/min | 35r/min | 30r/min | 25r/min |
Drum Motor Drum Motor | 7.5KW | 11KW | 15KW | 30KW |
Application scenarios 1. High-quality concrete engineering
- UHPC ultra-high performance concrete: Bridge reinforcement, tunnel lining, compressive strength ≥150MPa, impermeability grade ≥P20.
- RPC reactive powder concrete: High-speed rail sleepers, nuclear power plant protective layer, flexural strength ≥20MPa.
2. Prefabricated component production
- Subway segments: Dimensional accuracy ±1mm, bubble rate ≤2%.
- Permeable bricks/curbstones: Porosity ≥20%, compressive strength ≥40MPa.
3. Environmental protection materials and solid waste treatment
- Recycled aggregate concrete: Building waste recycling rate reaches 90%.
- Industrial solid waste mixture: Manganese slag, steel slag utilization rate ≥70%, realizing resource utilization.
4. Special fields
- Refractory materials: Aluminate cement, corundum aggregate mixing, refractoriness ≥1700℃.
- Artificial stone: Quartz stone slabs, microcrystalline stone, particle dispersion ≤5μm.
- 人造石：石英石板材、微晶石，颗粒分散度≤5μm。
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Product Consultation
Zhang Jiusheng's Business Card - Zhengzhou Kexin Construction Machinery Co., Ltd.
Mobile:+86 155 1759 8830
Telephone:+86 371-6468 5678 / +86 371-6468 5588
Fax: +86 371-6468 5588
Email: zjs@zzkexin.com
Website: https://en.zzkexin.com/